Process Optimization

Streamlining Zebra Printer Maintenance

Zebra printers are the backbone of our manufacturing operations, but managing them was anything but straightforward. The native Zebra software was buggy, requiring Serial or USB connections, and it lacked the flexibility we needed. Technicians were left to manually configure printers, leading to errors, inefficiencies, and frustration. I knew there had to be a better way.

That’s when I decided to create a custom application to take the pain out of Zebra printer maintenance. This wasn’t just about fixing a problem. It was about rethinking the entire process. The application I developed communicates directly with Zebra printers over IP or Parallel using ZPLII commands, bypassing the limitations of the native software. It supports both legacy 105SL models and modern ZT Series printers, ensuring compatibility across the board.

completed October 2023

Refreshing Workstations

Workstation refreshes are the least glamorous program IT runs and one of the most important. Done well, nobody notices. Done badly, every helpdesk metric gets worse for a year. Over more than a decade at the same manufacturer I ran several full refresh cycles across office laptops, plant-floor desktops, and quality-lab workstations, and the pattern that kept them quiet was the same every time.

completed October 2022